floor-planner/src/lib/cut-preview.ts

import type { Point } from './types';
import { cutMm, degree } from './format';
import { PRECISION } from './limits';

export interface PreviewBox {
  x: number;
  y: number;
  width: number;
  height: number;
}
export const viewBox = (box: PreviewBox) => `${box.x} ${box.y} ${box.width} ${box.height}`;

export interface EdgeDimension {
  edge: number;
  length: number;
  text: string;
  /** Acute angle to the horizontal board edge; the diagram supplies its slope direction. */
  angle?: number;
  start: Point;
  end: Point;
  lineStart: Point;
  lineEnd: Point;
  normal: Point;
  label: Point;
  labelBox: PreviewBox;
}

const moved = (point: Point, direction: Point, distance: number): Point => ({
  x: point.x + direction.x * distance,
  y: point.y + direction.y * distance,
});
const overlaps = (a: PreviewBox, b: PreviewBox, gap: number) =>
  a.x < b.x + b.width + gap &&
  a.x + a.width + gap > b.x &&
  a.y < b.y + b.height + gap &&
  a.y + a.height + gap > b.y;

/** Dimensions stay outside the outline. Short adjacent edges share a lane with staggered text. */
export function dimensionedOutline(
  points: Point[],
  edges?: number[],
  blank: { length?: number; width?: number } = {},
) {
  if (points.length < 3)
    return { dimensions: [] as EdgeDimension[], font: 1, box: fullPreviewBox(1, 1) };
  const span = Math.max(
    1,
    Math.max(...points.map((point) => point.x)) - Math.min(...points.map((point) => point.x)),
    Math.max(...points.map((point) => point.y)) - Math.min(...points.map((point) => point.y)),
  );
  const font = span * 0.065;
  const orientation =
    Math.sign(
      points.reduce((sum, point, i) => {
        const next = points[(i + 1) % points.length];
        return sum + point.x * next.y - next.x * point.y;
      }, 0),
    ) || 1;
  const dimensions: EdgeDimension[] = [];
  const selected = (edges ?? points.map((_, i) => i))
    .map((edge) => ({
      edge,
      start: points[edge],
      end: points[(edge + 1) % points.length],
    }))
    .map((edge) => ({
      ...edge,
      length: Math.hypot(edge.end.x - edge.start.x, edge.end.y - edge.start.y),
    }))
    .filter((edge) => edge.length > PRECISION.geometry)
    .sort((a, b) => b.length - a.length || a.edge - b.edge);

  for (const edge of selected) {
    const direction = {
      x: (edge.end.x - edge.start.x) / edge.length,
      y: (edge.end.y - edge.start.y) / edge.length,
    };
    const normal = { x: orientation * direction.y, y: -orientation * direction.x };
    const center = { x: (edge.start.x + edge.end.x) / 2, y: (edge.start.y + edge.end.y) / 2 };
    const limit =
      Math.abs(direction.y) < PRECISION.geometry
        ? blank.length
        : Math.abs(direction.x) < PRECISION.geometry
          ? blank.width
          : undefined;
    const text = cutMm(edge.length, limit);
    const angle =
      Math.abs(direction.x) > PRECISION.geometry && Math.abs(direction.y) > PRECISION.geometry
        ? (Math.atan2(Math.abs(direction.y), Math.abs(direction.x)) * 180) / Math.PI
        : undefined;
    const angleText = angle === undefined ? '' : degree(angle);
    const width = Math.max(font * 1.2, Math.max(text.length, angleText.length) * font * 0.64),
      height = font * (angle === undefined ? 1.3 : 2.5);
    const outside = Math.max(
      0,
      ...points.map((point) => (point.x - center.x) * normal.x + (point.y - center.y) * normal.y),
    );
    let offset = outside + font * 0.65;
    let label = center,
      labelBox: PreviewBox = { x: 0, y: 0, width, height };
    let placed = false;
    for (let lane = 0; lane < 30 && !placed; lane++) {
      const base = moved(
        center,
        normal,
        offset + (Math.abs(normal.x) * width + Math.abs(normal.y) * height) / 2 + font * 0.18,
      );
      for (let step = 0; step < 25; step++) {
        const shift = step === 0 ? 0 : Math.ceil(step / 2) * (step % 2 ? -1 : 1) * font * 1.55;
        label = moved(base, direction, shift);
        labelBox = { x: label.x - width / 2, y: label.y - height / 2, width, height };
        if (!dimensions.some((dimension) => overlaps(labelBox, dimension.labelBox, font * 0.25))) {
          placed = true;
          break;
        }
      }
      if (!placed) offset += font * 1.8;
    }
    dimensions.push({
      ...edge,
      text,
      angle,
      normal,
      lineStart: moved(edge.start, normal, offset),
      lineEnd: moved(edge.end, normal, offset),
      label,
      labelBox,
    });
  }
  const xs = points.map((point) => point.x),
    ys = points.map((point) => point.y);
  for (const dimension of dimensions) {
    xs.push(
      dimension.lineStart.x,
      dimension.lineEnd.x,
      dimension.labelBox.x,
      dimension.labelBox.x + dimension.labelBox.width,
    );
    ys.push(
      dimension.lineStart.y,
      dimension.lineEnd.y,
      dimension.labelBox.y,
      dimension.labelBox.y + dimension.labelBox.height,
    );
  }
  const padding = font * 0.4;
  return {
    dimensions: dimensions.sort((a, b) => a.edge - b.edge),
    font,
    box: {
      x: Math.min(...xs) - padding,
      y: Math.min(...ys) - padding,
      width: Math.max(...xs) - Math.min(...xs) + padding * 2,
      height: Math.max(...ys) - Math.min(...ys) + padding * 2,
    },
  };
}

/** Padding changes the viewport only; all vertices stay in their original millimetres. */
export function fullPreviewBox(length: number, width: number): PreviewBox {
  const padding = Math.max(length, width, 1) * 0.06;
  return { x: -padding, y: -padding, width: length + 2 * padding, height: width + 2 * padding };
}

/** Equal square windows enlarge both axes equally; a 45° mitre remains 45°. */
export function skirtingEndBoxes(
  template: Point[],
  thickness: number,
  installed?: Point[],
): { left: PreviewBox; right: PreviewBox } {
  const left = [
    template[0].x,
    template[3].x,
    ...(installed ? [installed[0].x, installed[3].x] : []),
  ];
  const right = [
    template[1].x,
    template[2].x,
    ...(installed ? [installed[1].x, installed[2].x] : []),
  ];
  const side = Math.max(
    1,
    thickness * 3,
    (Math.max(...left) - Math.min(...left)) / 0.76,
    (Math.max(...right) - Math.min(...right)) / 0.76,
  );
  const padding = side * 0.12;
  const common = { y: (thickness - side) / 2, width: side, height: side };
  return {
    left: { ...common, x: Math.min(...left) - padding },
    right: { ...common, x: Math.max(...right) - side + padding },
  };
}